WJCJR1
07-15-2010, 03:31 PM
E-Flite LR-1a POGO BUILD/REVIEW
http://www.horizonrcflyers.com/forums/picture.php?albumid=46&pictureid=757http://www.horizonrcflyers.com/forums/picture.php?albumid=46&pictureid=758
http://www.horizonrcflyers.com/forums/picture.php?albumid=46&pictureid=759
The E-Flite LR-1a comes neatly and tightly packaged in the box. All Hardware is cleanly packaged. To prevent damage the longer control throw arms are shipped inside the POGO and will be removed during installation so no fear they're in there. When you pick this thing up at your LHS or at your doorstep from the brown truck you'll be amazed as to how small this box is. The manufacturers are getting very efficient at packaging and delivering these products.
What's in the Box
(1) E-Flite LR-1a POGO
(3) Bags of Hardware
(1) Accessory Decal Sheet
(1) Thorough E-Flite Instruction Manual
Upon opening the box you'll first notice the LACK of parts. The part count is terribly low, which is GOOD! E-Flite has packaged hinged mating parts together, NO you don't get away from having to glue hinges, the parts are stored in a preassembled fashion.
What's NOT in the Box
-Sport Setup-
(1) E-Flite Power 15 970Kv Brushless Motor [EFLM4015A]
(1) E-Flite 40A Pro ESC [EFLA1040]
(1) E-Flite 3200 mAH 30C 3S Battery[EFLB32003S30]
-Race Setup-
(1) E-Flite Power 25 1250Kv Brushless Motor [EFLM4025B]
(1) E-Flite 60A Pro ESC [EFLA1060]
(1) E-Flite 2500 mAH 30C 4S Battery [EFLB25004S30]
-Common to both Setups-
(1) TX
(1) RX AR6200 E-Flite recommends [SPMAR6200] ( I used the AR7000) [SPMAR7000]
(3) JR MN48 Mini Servos [JSP20040]
(1) 3 Inch Extension (I never used)
-General modelling tools and Adhesives-
Hobby knife, Phillips and Flat Blade Screwdrivers, Drill Bits (1/16, 5/64, 1/8, 5/32), 30 minute Epoxy w/mixing and application supplies, Ultra Thin CA, Medium CA, Threadlock, Fine tipped Marker, Pencil, Low-Tack painters tape, light machine oil, Needle Nose Pliers, Paper Towels, Ruler, Rubbing Alcohol, Straight Edge, Square, T-Pins, Open End or Box Wrench 10mm, Side Cutter, Pin Vise*, Tooth Picks, Velcro Hook and Loop Tape.
*Throughout the build I substitute a Dremel tool rather than using the Pin Vise. I find the Dremel delivers better holes, straighter, more correct in ovality and it's a lot easier. A WIN-WIN.
The Build
Build review will provide an overview and fill in the potential pitfall areas. The E-Flite assembly manual is very thorough with 35 pages of instruction and over 160 photos and diagrams. Our intent is not to repeat the manual but supplement with helpful hints and tips.
Wing Hinges
First step in building the LR-1a POGO is to CA the hinges for aileron to wing connections. Separate by pulling straight out the aileron from the aileron pocket. Remove the hinge from the aileron or wing. The photo is not very clear in the manual as to how to use the T-pins in the hinges. The T-Pins assist in assuring the hinge is inserted half way into each part, more or less it is a centering tool, in addition the T-Pins serve as a gapper to keep from recking the hinges from getting them too tight on the surfaces. Find approximate center of the hinge and stick a T-Pin about half way between the edge of the hinge and the slot in the hinge, the hinge is tough use a newspaper under the hinge and press the T-Pin through the hinge. Dremel the holes in the center of the slots for the CA to be delivered in through. I found inserting the hinge up to the T-Pin squarely into the aileron then fitting into the wing a good way to do it. Several pictures below show the aileron fitted into the wing with T-Pins inserted into the hinges. CA both sides let them dry, break them in after drying.
http://www.horizonrcflyers.com/forums/picture.php?albumid=46&pictureid=763 http://www.horizonrcflyers.com/forums/picture.php?albumid=46&pictureid=762
Join Wing Panels
Slide the aluminum tube into one of wing panels, sliding the aluminum tube into the opposing wing's pocket aligns the wings then they are pivoted and locked together. The interlocking tabs area very nice feature and automatically hold the correct alignment very nicely. Practice interlocking the wings a few times before beginning the Epoxy process.
BEFORE mixing epoxy to save on mess I ringed the covering at the centers of the wings where they are to be joined with painters tape. With the tape ringed around the edges when the wings are put together any excess epoxy squirts out onto the painters tape which can be easily taken off and thrown away, worked like a charm!
Mix up some 30 minute epoxy apply gently to both panels and slide them together. Lock the interlocking tabs, let it sit for a few minutes to ooze out excess then remove the painters tape before hard curing sets in. 30 minute epoxy is nice in that it soaks into the wood more, offers a great working time and has phenomenal strength.
You've completed the messiest part of the build, rest is down hill.
Aileron Servo
The POGO uses one aileron servo to control both surfaces via a torque rod setup. I've always questioned the long-term precision of such set-ups but that is what the POGO is engineered with and it works fine. A couple benefits of this setup include less weight from a reduction of the number of servos, wire extensions etc., ease of engineering a thinner wing and the drag reduction as the wing surface is VERY clean no push rods, horns, clevises or linkages disrupting airflow. So more speed and clean high speed at that.
Follow E-Flite's instructions and this can be completed in minutes. Use a hot knife, soldering iron or hobby knife to cut away the covering from the servo mounting plate. Use care when transcribing out the plate and servo mount holes keep everything as square as possible as this is the base for your aileron deflection, squareness is key to a properly centered servo. Drilling these 8 holes with the Dremel is an easy chore. Put a few drops of Ultra Thin CA into the drilled holes.
While the CA dries break out your RX and bind it to your TX, this will be used in centering the Aileron servo in the next step.
Mount your plate and servo to the wing. Plug in the servo into the aileron port on your receiver and plug the receiver into a LIPO and connect to your TX. Remember at this point the receiver is just loose not mounted on the POGO yet. Double check your servo trim is dead center on your TX, put the horn onto servo parallel with the wing, hook up your linkages to the aileron torque rods, mark and bend your push rods, attach your keepers to the push rods. Wing is done.
Elevator
Disassemble the parts of the elevator. Exact same assembly preparation like you did for the aileron hinges; stab the hinges with the T-pins and drill your CA input holes into the hinge slots. DO NOT GO FURTHER! SLOWLY follow the E-Flite instructions for joining the elevator halves with the joiner wire. This is not a hard task to perform but if rushed together this could really mess up your airplane's performance, take your time. Practice putting the parts elevator halves onto the joiner wire and setting it up to cure. I used a straight edge and a couple phonebooks to hold everything square. Prep the joiner wire as instructed in the manual, apply epoxy, assemble, then I placed the whole assembly wedged between the straight edge by the joiner wire and inbetween two phone books. The key here is to make certain the joiner wire is holding the elevator halves straight in alignment otherwise hinging and deflection will be altered from design.
While the elevator halves and joiner wire cures take the time now to measure the centerline of your horizontal stabilizer. Simply mark center with a felt tipped marker using a ruler and square. I skipped this step and although not much harder it is more difficult to do later on after the elevator is hinged on. This centerline will be helpful in aligning the elevator to the fuselage, so take your time mark it right.
Slide in your T-Pinned hinges into the stabilizer and when cured insert the hinges into the elevator halves and apply CA both sides of the hinges in the holes you drilled.
Rudder Hinges/Tail Wheel
Diassemble the preassembled parts and follow the instructions for mounting the tail wheel. The tail wheel is of very light construction and minute in size, my only real gripe about the construction of the POGO. I followed the instructions per the manual and although you must be careful, of course, a little bit of thumb and finger grease is needed when inserting the parts into the rudder for the tail wheel, so be careful but know this is a tough fit. Once more the Dremel makes all the holes you have to drill here a snap.
After you get the wheel fitted, glued and mounted drill all your holes for your CA hinges in the slots and T-pin your hinges. You will ONLY be doing the top 2 hinges at this time insert these top two hinges to the fin then slide the hinges into the slots on rudder. CA let dry then break in. Either insert the last hinge so it doesn't get lost into the rudder or set it aside.
Power System Installation
-Motor-
Simply attach either the Power 15 or Power25B's X-mount to the motor and attach to the POGO's fuselage. With the Power 15 there are extension standoffs that are required to make a proper fit.
-ESC-
Use Hook and Loop tape and install the ESC in the opening in the fuselage behind and below the motor. Purpose made cuts in the cowl make airflow maximum in this area. It's a tight fit for sure but fit it will.
Cowl Installation
Place the cowl over the motor and onto the fuselage. Before transferring holes onto the fuselage put on the motor the Spinner Back Plate. Using the Spinner Back Plate as a guide position the cowl on fuselage forward of aft to obtain a 5/64" gap between the front of the cowl and the Backing Plate. I marked my holes, removed the cowl and drilled otherwise you can drill the holes using the holes in the cowl as your guide. Be mindful to add some CA to the holes you drill to harden the wood in which the cowl screws bite into. If you leave the cowl on for the drilling process be careful not to get CA on the cowl when putting CA into the holes, she is a nice looking cowl. I assume just remove it for the whole process so less chance of marking her up.
Propeller and Spinner
-Propeller-
Install the spinner back plate if not already on after cowl installation, then slide the propeller onto the motor shaft and against the backing plate. Use the 10mm nut to attach the propeller. Take it easy on the threads, with a 10mm wrench much force can be generated, the aluminum threads (especially new threads) on the prop adapter gall easily. Sport Setup recommends a 10X10, Racing Setup either a 8X6 or 8X8.
-Spinner-
This ARF comes with a plastic spinner, although the manual shows an aluminum spacer being used during assembly. Obviously there is a cost to these accesories but adding an aluminum spinner to the deal in the ARF really makes for happy customers. An aluminum spinner is available [EFLSP200] and is readily available at many of your LHS outlets. Install the plastic spinner over the prop and attach the screws. Unfortunately as shown in the picture below my spinner was broken direct from factory, some sort of molding stress fracture I assume.
http://www.horizonrcflyers.com/forums/picture.php?albumid=46&pictureid=765
* Note! Due to the factory supplied spinner being faulty I have flown the maiden flight and several since without the spinner. To eliminate the flat faced abrupt air dam potentionally caused by the spinner back plate I also removed this as well.
PLEASE GO TO PART 2 of the E-Flite LR-1a Build/Review
http://www.horizonrcflyers.com/forums/picture.php?albumid=46&pictureid=757http://www.horizonrcflyers.com/forums/picture.php?albumid=46&pictureid=758
http://www.horizonrcflyers.com/forums/picture.php?albumid=46&pictureid=759
The E-Flite LR-1a comes neatly and tightly packaged in the box. All Hardware is cleanly packaged. To prevent damage the longer control throw arms are shipped inside the POGO and will be removed during installation so no fear they're in there. When you pick this thing up at your LHS or at your doorstep from the brown truck you'll be amazed as to how small this box is. The manufacturers are getting very efficient at packaging and delivering these products.
What's in the Box
(1) E-Flite LR-1a POGO
(3) Bags of Hardware
(1) Accessory Decal Sheet
(1) Thorough E-Flite Instruction Manual
Upon opening the box you'll first notice the LACK of parts. The part count is terribly low, which is GOOD! E-Flite has packaged hinged mating parts together, NO you don't get away from having to glue hinges, the parts are stored in a preassembled fashion.
What's NOT in the Box
-Sport Setup-
(1) E-Flite Power 15 970Kv Brushless Motor [EFLM4015A]
(1) E-Flite 40A Pro ESC [EFLA1040]
(1) E-Flite 3200 mAH 30C 3S Battery[EFLB32003S30]
-Race Setup-
(1) E-Flite Power 25 1250Kv Brushless Motor [EFLM4025B]
(1) E-Flite 60A Pro ESC [EFLA1060]
(1) E-Flite 2500 mAH 30C 4S Battery [EFLB25004S30]
-Common to both Setups-
(1) TX
(1) RX AR6200 E-Flite recommends [SPMAR6200] ( I used the AR7000) [SPMAR7000]
(3) JR MN48 Mini Servos [JSP20040]
(1) 3 Inch Extension (I never used)
-General modelling tools and Adhesives-
Hobby knife, Phillips and Flat Blade Screwdrivers, Drill Bits (1/16, 5/64, 1/8, 5/32), 30 minute Epoxy w/mixing and application supplies, Ultra Thin CA, Medium CA, Threadlock, Fine tipped Marker, Pencil, Low-Tack painters tape, light machine oil, Needle Nose Pliers, Paper Towels, Ruler, Rubbing Alcohol, Straight Edge, Square, T-Pins, Open End or Box Wrench 10mm, Side Cutter, Pin Vise*, Tooth Picks, Velcro Hook and Loop Tape.
*Throughout the build I substitute a Dremel tool rather than using the Pin Vise. I find the Dremel delivers better holes, straighter, more correct in ovality and it's a lot easier. A WIN-WIN.
The Build
Build review will provide an overview and fill in the potential pitfall areas. The E-Flite assembly manual is very thorough with 35 pages of instruction and over 160 photos and diagrams. Our intent is not to repeat the manual but supplement with helpful hints and tips.
Wing Hinges
First step in building the LR-1a POGO is to CA the hinges for aileron to wing connections. Separate by pulling straight out the aileron from the aileron pocket. Remove the hinge from the aileron or wing. The photo is not very clear in the manual as to how to use the T-pins in the hinges. The T-Pins assist in assuring the hinge is inserted half way into each part, more or less it is a centering tool, in addition the T-Pins serve as a gapper to keep from recking the hinges from getting them too tight on the surfaces. Find approximate center of the hinge and stick a T-Pin about half way between the edge of the hinge and the slot in the hinge, the hinge is tough use a newspaper under the hinge and press the T-Pin through the hinge. Dremel the holes in the center of the slots for the CA to be delivered in through. I found inserting the hinge up to the T-Pin squarely into the aileron then fitting into the wing a good way to do it. Several pictures below show the aileron fitted into the wing with T-Pins inserted into the hinges. CA both sides let them dry, break them in after drying.
http://www.horizonrcflyers.com/forums/picture.php?albumid=46&pictureid=763 http://www.horizonrcflyers.com/forums/picture.php?albumid=46&pictureid=762
Join Wing Panels
Slide the aluminum tube into one of wing panels, sliding the aluminum tube into the opposing wing's pocket aligns the wings then they are pivoted and locked together. The interlocking tabs area very nice feature and automatically hold the correct alignment very nicely. Practice interlocking the wings a few times before beginning the Epoxy process.
BEFORE mixing epoxy to save on mess I ringed the covering at the centers of the wings where they are to be joined with painters tape. With the tape ringed around the edges when the wings are put together any excess epoxy squirts out onto the painters tape which can be easily taken off and thrown away, worked like a charm!
Mix up some 30 minute epoxy apply gently to both panels and slide them together. Lock the interlocking tabs, let it sit for a few minutes to ooze out excess then remove the painters tape before hard curing sets in. 30 minute epoxy is nice in that it soaks into the wood more, offers a great working time and has phenomenal strength.
You've completed the messiest part of the build, rest is down hill.
Aileron Servo
The POGO uses one aileron servo to control both surfaces via a torque rod setup. I've always questioned the long-term precision of such set-ups but that is what the POGO is engineered with and it works fine. A couple benefits of this setup include less weight from a reduction of the number of servos, wire extensions etc., ease of engineering a thinner wing and the drag reduction as the wing surface is VERY clean no push rods, horns, clevises or linkages disrupting airflow. So more speed and clean high speed at that.
Follow E-Flite's instructions and this can be completed in minutes. Use a hot knife, soldering iron or hobby knife to cut away the covering from the servo mounting plate. Use care when transcribing out the plate and servo mount holes keep everything as square as possible as this is the base for your aileron deflection, squareness is key to a properly centered servo. Drilling these 8 holes with the Dremel is an easy chore. Put a few drops of Ultra Thin CA into the drilled holes.
While the CA dries break out your RX and bind it to your TX, this will be used in centering the Aileron servo in the next step.
Mount your plate and servo to the wing. Plug in the servo into the aileron port on your receiver and plug the receiver into a LIPO and connect to your TX. Remember at this point the receiver is just loose not mounted on the POGO yet. Double check your servo trim is dead center on your TX, put the horn onto servo parallel with the wing, hook up your linkages to the aileron torque rods, mark and bend your push rods, attach your keepers to the push rods. Wing is done.
Elevator
Disassemble the parts of the elevator. Exact same assembly preparation like you did for the aileron hinges; stab the hinges with the T-pins and drill your CA input holes into the hinge slots. DO NOT GO FURTHER! SLOWLY follow the E-Flite instructions for joining the elevator halves with the joiner wire. This is not a hard task to perform but if rushed together this could really mess up your airplane's performance, take your time. Practice putting the parts elevator halves onto the joiner wire and setting it up to cure. I used a straight edge and a couple phonebooks to hold everything square. Prep the joiner wire as instructed in the manual, apply epoxy, assemble, then I placed the whole assembly wedged between the straight edge by the joiner wire and inbetween two phone books. The key here is to make certain the joiner wire is holding the elevator halves straight in alignment otherwise hinging and deflection will be altered from design.
While the elevator halves and joiner wire cures take the time now to measure the centerline of your horizontal stabilizer. Simply mark center with a felt tipped marker using a ruler and square. I skipped this step and although not much harder it is more difficult to do later on after the elevator is hinged on. This centerline will be helpful in aligning the elevator to the fuselage, so take your time mark it right.
Slide in your T-Pinned hinges into the stabilizer and when cured insert the hinges into the elevator halves and apply CA both sides of the hinges in the holes you drilled.
Rudder Hinges/Tail Wheel
Diassemble the preassembled parts and follow the instructions for mounting the tail wheel. The tail wheel is of very light construction and minute in size, my only real gripe about the construction of the POGO. I followed the instructions per the manual and although you must be careful, of course, a little bit of thumb and finger grease is needed when inserting the parts into the rudder for the tail wheel, so be careful but know this is a tough fit. Once more the Dremel makes all the holes you have to drill here a snap.
After you get the wheel fitted, glued and mounted drill all your holes for your CA hinges in the slots and T-pin your hinges. You will ONLY be doing the top 2 hinges at this time insert these top two hinges to the fin then slide the hinges into the slots on rudder. CA let dry then break in. Either insert the last hinge so it doesn't get lost into the rudder or set it aside.
Power System Installation
-Motor-
Simply attach either the Power 15 or Power25B's X-mount to the motor and attach to the POGO's fuselage. With the Power 15 there are extension standoffs that are required to make a proper fit.
-ESC-
Use Hook and Loop tape and install the ESC in the opening in the fuselage behind and below the motor. Purpose made cuts in the cowl make airflow maximum in this area. It's a tight fit for sure but fit it will.
Cowl Installation
Place the cowl over the motor and onto the fuselage. Before transferring holes onto the fuselage put on the motor the Spinner Back Plate. Using the Spinner Back Plate as a guide position the cowl on fuselage forward of aft to obtain a 5/64" gap between the front of the cowl and the Backing Plate. I marked my holes, removed the cowl and drilled otherwise you can drill the holes using the holes in the cowl as your guide. Be mindful to add some CA to the holes you drill to harden the wood in which the cowl screws bite into. If you leave the cowl on for the drilling process be careful not to get CA on the cowl when putting CA into the holes, she is a nice looking cowl. I assume just remove it for the whole process so less chance of marking her up.
Propeller and Spinner
-Propeller-
Install the spinner back plate if not already on after cowl installation, then slide the propeller onto the motor shaft and against the backing plate. Use the 10mm nut to attach the propeller. Take it easy on the threads, with a 10mm wrench much force can be generated, the aluminum threads (especially new threads) on the prop adapter gall easily. Sport Setup recommends a 10X10, Racing Setup either a 8X6 or 8X8.
-Spinner-
This ARF comes with a plastic spinner, although the manual shows an aluminum spacer being used during assembly. Obviously there is a cost to these accesories but adding an aluminum spinner to the deal in the ARF really makes for happy customers. An aluminum spinner is available [EFLSP200] and is readily available at many of your LHS outlets. Install the plastic spinner over the prop and attach the screws. Unfortunately as shown in the picture below my spinner was broken direct from factory, some sort of molding stress fracture I assume.
http://www.horizonrcflyers.com/forums/picture.php?albumid=46&pictureid=765
* Note! Due to the factory supplied spinner being faulty I have flown the maiden flight and several since without the spinner. To eliminate the flat faced abrupt air dam potentionally caused by the spinner back plate I also removed this as well.
PLEASE GO TO PART 2 of the E-Flite LR-1a Build/Review